Customer background and needs:
We have a customer from Australia who specializes in the production and manufacturing of motorcycle electric ignition devices. This customer has extremely strict management of the source channels of materials and only allows materials to be purchased from the original factory or officially designated agents to ensure the quality and performance of the products. However, before cooperating with EDA, the customer had produced in another company, but encountered many problems, such as low production efficiency, unclear supply channels, chaotic inventory management, etc. These problems seriously affected the customer's business development and market competitiveness.
EDA's solution:
In order to solve the customer's problems, EDA introduced the advanced IMS intelligent manufacturing system, starting from multiple key links, and provided a comprehensive solution.
Supplier channel limitation: Strictly in accordance with customer requirements, the supplier channel is limited from the source, and only cooperative relationships are established with the original factory and officially designated agents to ensure the purity and quality reliability of the materials.
Material information recording and management: For each batch of incoming materials, EDA will record key information such as supplier, product date code, incoming time, etc. in detail to establish a complete material information database.
QR code laser engraving and production station scanning: A unique QR code is laser engraved on each PCB, and a scanning device is installed at each production station. By scanning the code, all production status and data are linked to the QR code on the PCB in real time, realizing the full traceability and monitoring of the production process.
Implementation results and customer benefits:
By introducing the IMS intelligent manufacturing system, EDA successfully helped customers solve a series of problems they had faced before, and customers gained significant benefits.
Accurate and efficient material management:
Clear and traceable channels: By scanning the QR code on the PCB, you can easily trace the channel of the material to ensure that each batch of materials comes from the original factory or the official designated agent, avoiding quality risks caused by unknown sources of materials. This not only improves the quality stability of the product, but also enhances the customer's control over the supply chain.
Quality problems are traceable: Once a product has a quality problem, it can quickly locate the specific material batch, supplier and production link, greatly shortening the time for troubleshooting and reducing quality costs.
Greatly improved production efficiency:
Production process optimization: Real-time data monitoring and production status tracking enable bottlenecks and problems in the production process to be discovered and solved in a timely manner, making the production process smoother, reducing delays and waste in production, and significantly improving production efficiency.
Reduced labor costs: Automated material traceability and production monitoring systems reduce the workload of manual recording and verification, and reduce labor costs. At the same time, it also reduces production accidents and quality problems caused by human errors, further improving production efficiency.
Clear and orderly inventory management:
Precise inventory control: Accurate material information records and real-time production data feedback help customers better understand inventory conditions and achieve precise inventory management. Customers can arrange inventory reasonably according to production plans and material arrival times, avoid inventory backlogs and out-of-stock phenomena, and reduce inventory costs.
Improved capital turnover: Reasonable control of inventory makes capital occupation more reasonable, and capital turnover is improved. Customers can invest more funds in product research and development and market expansion, enhancing the competitiveness of enterprises.
Customer feedback:
The customer was very satisfied with EDA's service and gave it high praise: "Cooperation with EDA is the right choice for us. The IMS intelligent manufacturing system they introduced completely solved our previous problems in production and material management. Now, we can not only easily trace the entire production process of the product to ensure product quality, but also enjoy efficient production services and accurate inventory management. We usually place a year's order at a time, and EDA can always arrange material preparation and production and shipment in time according to the plan, so that we have no worries."
Summary and inspiration: